Apparatus and method for proximal to distal stent deployment

ABSTRACT

Methods and devices for delivering a stent in a proximal to distal fashion are disclosed. The delivery device includes a sheath catheter, an outer catheter and an inner catheter over a guide wire. A crimped stent is positioned over the distal end of the outer catheter and is held in place by a lubricous elastic membrane attached to a retractable ring. The retractable ring is connected to pull wires and slidably deployed between the inner and outer catheters. The proximal end of the stent is aligned at the treatment location, and the lubricous elastic membrane is pulled back into the space between inner catheter and outer catheter, releasing and deploying the stent from its proximal to its distal end.

CROSS-REFERENCE TO RELATED APPLICATIONS

The present application is a continuation application of U.S. patentapplication Ser. No. 14/683,101, filed Apr. 9, 2015, entitled “APPARATUSAND METHOD FOR PROXIMAL TO DISTAL STENT DEPLOYMENT,” the entirety ofwhich is hereby incorporated by reference.

BACKGROUND 1. Field

The invention generally relates to methods and an apparatus for thedeployment of stents, and more particularly to, methods and an apparatusfor aligning and installing stents with high accuracy byproximal-to-distal deployment, enabled for accurate proximal edgeplacement within the lumen.

2. Related Art

Use of stents, to overcome weakness in the walls of lumens within thehuman body and to open up blood vessels constricted by plaque to improveblood flow, have been in existence for some time now. These stentscomprise both open stents and medicated or covered stents. The accurateplacement of these stents within the lumen is a very difficult, butaccurate placement of these stents is important to repair any defectiveregions on the side wall of the lumens. In addition, stents are used tokeep the blood vessels with plaque deposit open to prevent problemsrelated to blood supply to the organs.

Many deployment devices have been developed for accurate placement ofstents in human body lumens. Many of the deployment devices are used forplacement of the newer self-expanding type of stents. Most placementdevices have an inner catheter with a section designated to hold acrimped stent over it at the distal end, covered by an outer catheterslidably deposed over the inner catheter to hold the crimped stent inplace until deployment. A guide wire through and within the innercatheter is used as a guide to insert and guide the stent deploymentdevice to the location where the stent will be deployed. Once at thelocation, the outer catheter is pulled back from over the stent toexpose and deploy the stent at the location. Typically, the deploymentis a distal-to-proximal deployment or a central-to-edge deployment.

A major drawback of these devices is that they install the stent in thedistal-to-proximal direction. There are several scenarios where thetypical distal-to-proximal deployment is highly undesirable, and a meansof positioning the stent to have one end at an exact proximal location,requiring a proximal-to-distal deployment, would be extremelyadvantageous. Placement of the proximal edge of the stent accurately ata proximal location is critical in certain scenarios, including, forexample, deployment of the self-expanding stent at a location where aside branch of a lumen originates and the side branch is not to becovered; deployment of the stent so that it overlaps another previouslyinstalled stent proximally; and deployment of the stent to cover theostia of a lumen. The proximal to distal deployment will also be veryuseful in iliac stenting and during Endovascular (abdominal aortic)aneurysm repair (EVAR) procedures.

Although some proximal to distal stent placement devices have beendisclosed, they do not provide the ease of placement or the capabilityto pre-define and establish the position of the proximal edge of thestent with respect to the location of the lumen prior to deployment foran accurate proximal-to-distal placement.

SUMMARY

The following summary of the invention is included in order to provide abasic understanding of some aspects and features of the invention. Thissummary is not an extensive overview of the invention and as such it isnot intended to particularly identify key or critical elements of theinvention or to delineate the scope of the invention. Its sole purposeis to present some concepts of the invention in a simplified form as aprelude to the more detailed description that is presented below.

In accordance with one aspect of the invention, a stent deploymentsystem is disclosed that includes an inner catheter slideably movableover a guide wire; an outer catheter slideably moveable over the innersheath such that an interspace if formed between the inner catheter andthe outer catheter; an expandable stent crimped on the outer sheath; alubricous elastic membrane removably covering the stent, the lubricouselastic membrane having a proximal end and a distal end; a ring slidablydeployed over the inner catheter and retractable into the interspace,the ring attached to the distal end of the lubricous elastic membrane; aplurality of pull wires connected to the ring, for retracting the ringand elastic membrane into the interspace.

The system may further include a sheath catheter, the outer catheterslideably movable within the sheath catheter. The system may furtherinclude the guide wire.

The plurality of pull wires may include two pull wires.

The system may further include a pull mechanism connected to theproximal end of the pull wires and for applying a pullback force forretracting the ring and elastic membrane into the interspace.

The membrane may be invertible.

In accordance with a further aspect of the invention, a method of usingthe deployment device of claim 1 to deploy a stent in aproximal-to-distal fashion is disclosed.

In accordance with another aspect of the invention, a method isdisclosed that includes delivering a stent deployment device to atreatment location, the stent deployment device comprising an innercatheter, an outer catheter, a stent attached to the outer catheter, amembrane covering the stent, a ring attached to a distal end of themembrane, and a plurality of wires attached to the ring and extendingthrough a space between the inner catheter and the outer catheter;aligning a proximal edge of the stent to the treatment location; andretracting the ring and the membrane into the space between the innercatheter and the outer catheter using the pull wires to expand the stentfrom its proximal end to its distal end.

The membrane may cover and retain the stent in a crimped state over theouter catheter prior to retraction.

The ring and pull wires may pull the membrane to retract the membranefrom over the stent in a proximal to distal fashion.

Retraction of the ring may invert and invaginate the membrane.

The method may further include sliding the outer catheter our fromwithin the sheath catheter to expose the stent.

The method may further include forming a small opening in the groinregion of the patient to gain access to the femoral artery; andinserting a guide wire into the femoral artery.

The method may further include advancing a tip of a guide wire to thetreatment location; and anchoring the guide wire at the treatmentlocation.

The guide wire may be advanced under guidance from X-ray imaging. Thestent deployment device may be delivered to the treatment location overthe guide wire. The proximal edge of the stent may be aligned to thetreatment location using X-ray imaging.

A pull mechanism may be used to apply a pull force to the pull wires toretract the ring and membrane. The pull force applied to the ring may beuniform.

The method may further include removing the stent deployment device,leaving the stent accurately deployed in place within the body lumen

BRIEF DESCRIPTION OF THE DRAWINGS

The accompanying drawings, which are incorporated into and constitute apart of this specification, illustrate one or more examples ofembodiments and, together with the description of example embodiments,serve to explain the principles and implementations of the embodiments.

FIG. 1 is a side view of a stent deployment device for insertion intothe lumen according to one embodiment of the invention.

FIG. 2 is a cross section (A-A) view of the stent deployment device ofFIG. 1 according to one embodiment of the invention.

FIG. 3 is a side view of a partially extended outer catheter of thestent deployment device according to one embodiment of the invention.

FIG. 4 is a side view of a fully extended outer catheter of the stentdeployment device according to one embodiment of the invention.

FIG. 5 is a side view of a partially proximal-to distal deployment ofthe stent according to one embodiment of the invention.

FIG. 6 is a side view of a fully expanded stent, expanded in a proximalto distal fashion in the location, according to one embodiment of theinvention.

FIG. 7 is a side view of a fully deployed stent according to oneembodiment of the invention.

FIG. 8 is a cross-sectional view of the deployment device before thedeployment of the stent according to one embodiment of the invention.

FIG. 9 is a cross sectional view of the deployment device duringdeployment according to one embodiment of the invention.

FIG. 10 is a flow chart of method for placement of a stent in aproximal-to-distal fashion according to one embodiment of the invention.

DETAILED DESCRIPTION

An apparatus and corresponding method to achieve a reverse stentdeployment installation, from proximal to distal, with the capability tomonitor the proximal placement location prior to deployment, to ensureaccurate placement with critical proximal stent positioning is alsodisclosed herein. The stent delivery and deployment device describedherein is used to accurately place a stent within a lumen through aprocedure using a stent deployment method that is proximal to distalallowing accurate placement of the proximal edge. The deployment devicealso lets the operator check and align the proximal and distal positionof the stent to allow for accurate positioning within the lumen.

The stent deployment device includes an inner catheter, an outercatheter and a sheath catheter over a guide wire. The outer cathetertube is deployed in a slidable/movable manner within the sheath cathetertube. An accurately adjustable slide mechanism associated with the outercatheter and the sheath catheter enable the accurate positioning of theouter catheter with reference to the distal end of the sheath catheter.The guide wire, which is inserted into the inner catheter, provides aguide for the deployment device to the correct location.

A crimped stent is deposed over the distal end of the outer catheter.The crimped stent is held in its compressed position on the outercatheter by a lubricous elastic membrane attached to a retractable ringwith pull wires. The highly lubricous elastic and transparent membraneis in the form of a cover. One end of the cover is attached to the ringdeployed over the inner catheter, such that it can move freely withinthe space between the outer and inner catheters. The ring itself can bedrawn back into the interspace between the inner and outer cathetersusing a multiple of pull wires that extend within the space between theinner and outer catheters. Using the ring it is possible to pull in thelubricous elastic membrane covering the stent and release the stent fromits proximal to distal end. The pull wires extend in the inter spacebetween the inner catheter and the outer catheter. A pull back mechanismis connected to the proximal ends of the pull wires and attached to theproximal end of the deployment device. The pull back mechanism is usedto exert uniform pull force on the ring for retracting the ring whenneeded. Once proximal end placement of the stent is achieved byextending and positioning the outer catheter, the lubricous elasticmembrane is pulled back by pulling the ring back using the pull wiresinto the space between the inner catheter and the outer catheter,releasing the stent in a controlled fashion from proximal-to-distal end.The self-expanding stent is allowed to expand.

The accurate placement of the stent is accomplished by initially fixingthe location of the proximal end. The wires connected to the ring towhich the lubricous elastic membrane is connected are drawn in, pullingthe lubricous elastic membrane with it into the interspace of the innerand outer catheters. As the membrane gets drawn in, it releases theproximal end of the stent allowing it to deploy at the location from theproximal-to-distal end. Since the stent was aligned before the membraneis pulled back, the location of the proximal end can be accuratelyfixed.

Additional visual and irrigation capability are provided through thecatheters as known to those of skill in the art to visually observe theplacement of the stent and to irrigate the location and the stent asneeded.

The proximal to distal deployable stent and deployment mechanismdisclosed herein may be used in the proximal superficial femoral artery(SFA). It will be appreciated that the deployment system may be used ina number of other procedures, including, but not limited to, duringiliac stenting and during Endovascular (abdominal aortic) aneurysmrepair (EVAR).

This proximal to distal stent is also usable for accurate deployment ofstent during venous stenting, to avoid stenting across major veinbifurcations (the confluence of the internal jugular vein with theinnominate vein when stenting from an upper extremity approach).Accuracy of stent placement is necessary to prevent stenting across theinternal jugular vein in dialysis patients when treating a stenosis ofthe innominate or subclavian veins which are central and peripheral tothe internal jugular vein respectively. This becomes critical becausethe internal jugular vein is literally the lifeline for dialysiscatheter placement if the upper extremity dialysis fistula fails inthese patients.

FIG. 1 shows a diagram of a stent deployment device 100, and FIG. 2 is across-sectional view 200 of the device 100 at section A-A. As shown inFIGS. 1 and 2, the stent deployment device 100 includes a sheathcatheter 1, an elastic lubricous membrane 2, a stent 3, an outercatheter 4, pull wires 5, an inner catheter 6, a guide wire 7, and aring 8.

The guide wire 7 is used to ensure that the stent deployment device 100is guided through the body lumen from entry point to the correctlocation. The guidance and stent deployment is typically conducted underX-ray monitoring.

The expandable stent 3 is shown in a crimped state in FIGS. 1 and 2,placed over the outer catheter 4. The crimped stent is covered by theelastic lubricous membrane 2 that is in the form of an open ended bag.The elastic lubricous material forming the elastic lubricous membrane 2is typically formed of a reinforced stretchable nylon that is coated bya lubricant material. The inner catheter 6 is positioned over the guidewire 7, typically having a stainless steel wire of a 0.014 inchdiameter. The sheath catheter 1 provides protection to theelastic-lubricous-membrane 2, covering the crimped-stent 3. It will beappreciated that although the sheath catheter 1 is shown in FIGS. 1 and2, it is not essential for the deployment device 100 and the deploymentdevice 100 may be used without the sheath catheter 1.

A metal, preferably stainless steel, ring 8 is attached to one end ofthe lubricous elastic membrane using a suitable attach method such ascompression attach between a stainless steel washer and the ring by useof screws and the ring 8, is slidably deployed in the space between theinner catheter 6 and outer catheter 4. The ring 8 is further connectedto stainless steel pull wires 5. Typically, the attachment of thestainless steel ring 8 to the stainless steel pull wires is by weldingof the wires to the appropriate locations on the ring; however, it willbe appreciated that other techniques may be used to attach the steelring with the pull wires. Although two pull wires are shown in FIG. 2,it will be appreciated that one pull wire or more than two pull wiresmay be used. Additional pull wires can be used to increase theuniformity of the force applied to the ring 8 during the pullbackmotion.

During the insertion phase of the stent deployment device, the guidewire 7 is initially inserted into the lumen through an appropriate entrylocation on the body and guided to the location where the stentdeployment is needed. The rest of the deployment device is guided to thedeployment location over the guide wire 7, as shown in FIG. 1. The guidewire 7 is advanced to the correct location and once in place is used toguide the catheter assembly with the crimped stent to the treatmentlocation.

Once at the treatment location, the outer catheter 4 is extended fromthe sheath catheter 1 to expose the crimped stent 3, covered by thelubricous elastic membrane 2, as shown in FIG. 3 (diagrammatic view300). As shown in FIG. 3, the end of the lubricous elastic membrane 2 isattached to the ring 8, slidably deployed between the inner catheter 6and outer catheter 4. FIG. 8 shows a cross sectional view 800 of thedevice 300 prior to deployment of the stent 3. As shown in FIG. 8, thestent 3 is held in place over the outer catheter 4 by the presence ofthe lubricous elastic membrane 2.

FIG. 4 is a diagrammatic view 400, showing the outer catheter 4 fullyextended from the sheath catheter 1, with the stent 3 exposed end to endbut covered by the lubricous elastic membrane 2, holding the stent 3 inthe crimped state. The proximal edge of the stent is now adjusted toalign to the correct location in the lumen.

FIG. 5 is a diagrammatic view 500, showing the pullback pressureapplication to the pull wires 5. The pullback pressure is applied usinga pull mechanism at the proximal edge of the sheath catheter 1. The pullwires 5 pullback the ring 8 into the space between the inner catheter 6and outer catheter 4. The ring 8 pulls the lubricous elastic membrane 2connected it behind it, allowing the lubricous elastic membrane 2 toinvaginate into the space between the inner catheter 2 and the outercatheter 4. The lubricous elastic membrane 2 is pulled back from overthe crimped stent 3, from the proximal edge to the distal edge, allowingthe stent 3 to expand from the proximal edge and fixing the proximaledge accurately in place within the lumen.

FIG. 6 is a diagrammatic view 600, showing the fully expanded stent 3 inplace in the lumen. In FIG. 6, the lubricous elastic membrane (notshown) is pulled back into the space between the inner catheter 2 andouter catheter 4. The removal of the lubricous elastic membrane 2 fromover the stent 3 releases both the proximal and distal end of the stent3, in that order. The release allows the stent 3 to expand from itscrimped state to its expanded state 3A in a proximal-to-distal fashion.

FIG. 9 is a cross-sectional view 900 of the stent deployment deviceafter the stent 3 has been deployed in a proximal-to-distal fashion. Thestent is shown in a fully expanded state 3A after deployment, and theinverted and invaginated lubricous elastic membrane 2A is shown in theinter space between the inner catheter 6 and the outer catheter 4.

FIG. 7 is a diagrammatic view of the released and deployed stent 3 Awith the outer catheter 4 withdrawn into the sheath catheter as a firststep in full deployment of the stent in the lumen and removal of thedeployment device.

An exemplary method 1000 for deploying a stent in a proximal-to-distalmanner according to an embodiment of the invention is shown in FIG. 10.It will be appreciated that the method 1000 may include additional orfewer steps than that shown in FIG. 10.

In one embodiment, a small opening or slit is made in the groin regionof the patient to gain access to the femoral artery then a guide wire isinserted into the femoral femoral artery (block S1001).

The tip of the guide wire is advanced to the location where the stent isto be deployed and the guide wire is anchored in place (block S1002).The guide wire may have a region which is visible in an X-ray scanner,such that the guide wire is delivered to the location under guidancefrom X-ray imaging, as known to those of skill in the art.

The stent deployment device is guided over the guide wire to the correctlocation for stent insertion within the body lumen (block S1003). Thestent deployment device may also be delivered to the location underX-Ray imaging guidance.

Once at the location, the outer catheter is slid out from within thesheath catheter to expose the crimped stent covered by theelastic-lubricous-membrane (block S1004). It will be appreciated thatthe outer sheath catheter itself is not a requirement for the stentdeployment but is used typically to provide protection to theelastic-lubricous-membrane covering the stent in the new deploymentdevice. In an embodiment that does not include a sheath catheter, thisstep may be skipped.

The method 1000 continues by aligning the proximal edge of the crimpedstent to the exact location (block S1005). It will be appreciated thatalignment may performed using x-ray imaging or other known stentdelivery visualization techniques.

The method 1000 continues by applying a uniform pull to the ring on theelastic lubricous membrane using a pull mechanism (S1006). The pullingmechanism is connected to the pull wires at the proximal end of thesheath catheter and is connected to the ring, which is in turn attachedto the distal end of the elastic lubricous membrane.

The pull applied to the ring using the pull wires pulls the ring and theelastic lubricous membrane into the space between the inner catheter andthe outer catheter (block S1007).

The pull applied to the elastic lubricous membrane releases the cover ofthe crimped stent from its proximal end, allowing its expansion anddeployment from the proximal-to-distal end with the proximal endaccurately aligned to the proximal end placement location of the stentwithin the body lumen (block S1008).

The elastic lubricous membrane is completely inverted and invaginatedinto the space between the inner catheter and outer catheter behind theconnected ring (block S1009).

The outer catheter and the inner catheter are pulled back into thesheath catheter and the stent deployment device is removed, leaving thestent accurately deployed in place within the body lumen (block S1010).

The anchoring of the guide wire is removed and the guide wire iswithdrawn and the incision closed securely completing the procedure(block S1001). The stent is left accurately deployed in the body lumen,thereby completing the procedure.

While the invention has been described in terms of several embodiments,those of ordinary skill in the art will recognize that the invention isnot limited to the embodiments described, but can be practiced withmodification and alteration within the spirit and scope of the appendedclaims. The description is thus to be regarded as illustrative insteadof limiting. There are numerous other variations to different aspects ofthe invention described above, which in the interest of conciseness havenot been provided in detail. Accordingly, other embodiments are withinthe scope of the claims.

The invention has been described in relation to particular examples,which are intended in all respects to be illustrative rather thanrestrictive. Those skilled in the art will appreciate that manydifferent combinations will be suitable for practicing the presentinvention. Other implementations of the invention will be apparent tothose skilled in the art from consideration of the specification andpractice of the invention disclosed herein. Various aspects and/orcomponents of the described embodiments may be used singly or in anycombination. It is intended that the specification and examples beconsidered as exemplary only, with a true scope and spirit of theinvention being indicated by the following claims.

What is claimed is:
 1. A stent deployment system comprising: anexpandable stent crimped on a catheter; a lubricous elastic membraneremovably covering the stent, the lubricous elastic membrane having aproximal end and a distal end; a ring slidably deployed within thecatheter, the ring attached to the distal end of the lubricous elasticmembrane; a plurality of pull wires connected to the ring, forretracting the ring and the lubricous elastic membrane within thecatheter.
 2. The system of claim 1, further comprising a sheathcatheter, the catheter slideably movable within the sheath catheter. 3.The system of claim 1, further comprising a guide wire.
 4. The system ofclaim 1, wherein the plurality of pull wires comprises at least two pullwires.
 5. The system of claim 1, further comprising a pull mechanismconnected to a proximal end of each of the plurality of pull wires forapplying a pullback force for retracting the ring and the lubricouselastic membrane within the catheter.
 6. The system of claim 1, whereinthe lubricous elastic membrane is invertible.
 7. The stent deploymentsystem of claim 1, wherein the stent is positioned such that a proximaledge of the stent is aligned to a treatment location.
 8. The stentdeployment system of claim 7, wherein the stent is positioned usingX-ray imaging.
 9. The stent deployment system of claim 8, wherein thestent is positioned by any of the known stent delivery visualizationtechniques that includes X-ray imaging.
 10. A method of using thedeployment system of claim 1 to deploy a stent in a proximal-to-distalfashion.
 11. A method comprising: delivering a stent deployment deviceto a treatment location, the stent deployment device comprising acatheter, a stent attached to the catheter, a membrane covering thestent, a ring attached to a distal end of the membrane, and a pluralityof pull wires attached to the ring and extending through a space withinthe catheter; aligning a proximal edge of the stent to the treatmentlocation; and retracting the ring and the membrane into the space withinthe catheter using the plurality of pull wires to expand the stent fromits proximal end to its distal end.
 12. The method of claim 11, whereinthe membrane covers and retains the stent in a crimped state over thecatheter prior to retraction.
 13. The method of claim 11, wherein thering and the plurality of pull wires pull the membrane to retract themembrane from over the stent.
 14. The method of claim 11, whereinretraction of the ring inverts and invaginates the membrane.
 15. Themethod of claim 11, further comprising: sliding the catheter out fromwithin a sheath catheter to expose the stent with the membrane coveringthe stent before deploying the stent.
 16. The method of claim 11,further comprising: forming a small opening in the groin region of thepatient to gain access to the femoral artery; and inserting a guidewireinto the femoral artery.
 17. The method of claim 11, further comprising:advancing a tip of a guidewire to the treatment location; and anchoringthe guidewire at the treatment location.
 18. The method of claim 17,wherein the guidewire is advanced using X-ray imaging.
 19. The method ofclaim 17, wherein the stent deployment device is delivered to thetreatment location over the guidewire.
 20. The method of claim 11,wherein the proximal edge of the stent is aligned to the treatmentlocation using any of known stent delivery visualization techniques thatinclude X-ray imaging.
 21. The method of claim 11, wherein a pullmechanism is used to apply a pull force to the plurality of pull wiresto retract the ring and the membrane.
 22. The method of claim 21,wherein the pull force applied to the ring is uniform.
 23. The method ofclaim 11, further comprising: removing the stent deployment device,leaving the stent accurately deployed in place within the body lumen.